Automatic tool metallographic measuring instrument V1200
Equipment Introduction
Equipment structure form
The gantry bridge structure is adopted, and the movement is the gantry frame movement, as shown in the figure (reference) :
I. Equipment Application:
Test items and technical requirements
1.1 Observe and measure the TFT panel.
1.2 Support inflatable separation products and table during use.
1.3 Partition backlight control.
1.3 Electric focusing: stepless electronic speed regulation, providing accurate focusing and fast focusing functions.
2. Configuration requirements
The images collected by this device are clearly distinguishable;
This device can switch different magnifications (optical magnifications 25X,50X,100X,200X, 500X,1000X);
The device uses Nikon microscopic light path, and the reflection lighting source is LED illumination with high display finger.
The measuring system accuracy of this device is reliable;
The measurement results of the device can be set and output into the specified document;
Adequate maintenance and repair space.
Operation personnel action record, storage function, convenient management personnel to analyze the cause of the fault.
Ii. Main technical parameters of the equipment
Type A | |
运动行程(mm) Movement stroke (mm) | X:1200mm Y:800mm |
调焦行程(mm) Focusing stroke (mm) | (Z轴)150mm (Z axis) 150mm |
测量与瞄准系统 Measurement and aiming system | 2/3″sony senser,数字彩色相机,2560*1920 2/3″sony senser, digital color camera, 2560*1920 |
视场外精度 Off-site accuracy | 3+(L/1000)um |
视场内精度 In-field accuracy | ±1um |
面背光(选配) Face backlight | 3行4列可分区控制 3 rows and 4 columns can be partitioned control |
反射照明系统 Reflective lighting system | 高显指LED反射照明 High-definition LED reflective lighting |
透射照明系统 Transmission lighting system | 高显指LED透射照明 High-definition LED transmission lighting |
工作高度 Working height | 850mm |
外形尺寸(mm)(长×宽×高) Dimensions (mm) (length × width × height) | 1700*1000*1750 |
仪器重量(kg) Instrument weight (kg) | 约900KG About 900KG |
玻璃台承重 Glass table bearing | 50kg |
仪器电源 Instrument power | 220V±10%(AC)50HZ |
Iii. Introduction of main components
1. Motion controller
1.1 Integrated control function of control box rocker.
1.2 It provides software limit protection, mechanical limit protection and photoelectric limit protection.
1.3 Integrated highly. Service is very convenient, if there is a quality problem directly replace a new controller, all to solve the control problem, reduce a lot of after-sales service inspection time, greatly reduce customer maintenance costs.
2. Microscope body
2.1 High reliability frame: In order to further ensure the measurement accuracy, the loading platform base adopts highly durable and anti-vibration frame. Due to the high stability of granite, measurements can be made to the sub-micron level while ensuring maximum error reduction
2.2 Microscope loading platform: A good microscope not only needs accuracy and robustness, but also needs to be able to maintain this quality for a long time. We use natural marble after a long time stress relief treatment, and through the use of linear guide rail as the guide mechanism, to ensure the best linearity of the microscope load table.
2.3 Microscope Z-axis mechanism: This microscope adopts electric focusing function, which can greatly improve operability and reduce operation fatigue during focusing. The control box can be placed anywhere on the desktop, making it easy to switch between rough adjustment and fine adjustment, and it can also be equipped with an automatic focusing unit.
3. Lighting system
Surface light: 12V-15W high display LED light box
Lower light source: LED long life cold light source
5. Hardware configuration and description of industrial computer
The computer system adopts IPC industrial control, and the specific configuration is as follows:
CPU: Intel Core i7 or above
Memory: 8 GB DDR3
Hard disk: The hard disk must be greater than or equal to 2 TB
Nic: at least two Mbit/s Giga LAN
I/O interface: 4 USB 3.0 (2 on the panel, 2 on the backplane)
2 PCI slots and 1 PCI-1 slot
Two COM ports
2 PS/2 jacks
MONITOR: more than 21 “liquid crystal display
Operating system: Simplified Chinese Windows 7 PRO Pro
Anti Virus and other anti-virus software.
Microsoft OFFICE software
6. Software function description
Brief introduction of software functions:
(1) Complete types of measurement elements:
It can directly measure 12 elements (point, straight line, circle, arc, ellipse, rectangle, groove, ○ ring, distance, Angle, open cloud line, closed cloud line). It can measure the circumference, area and center of gravity of the closed cloud line. The cubic interpolation algorithm is the most accurate method to measure the cloud line at present. The more sampling points, the more accurate.
Super edge finding algorithm to ensure the accuracy of edge finding. Subpixel edgefinding, precision up to pixel
1/10. It has the function of automatic deburring, which can find out the dark and unknown boundary accurately.
(2) Automatic discriminant measurement (automatic recognition line, circle, arc)
As long as the mouse is placed on the edge of the workpiece, it can automatically find the edge to get a line, circle or arc.
(3) The display results are rich
The measurement results of various elements show that the information is large and can meet the needs of various customers. You can set what content is displayed and what content is not displayed. You can also set the display information of a single element separately. You can also set a class element.
(4) Data can be automatically aligned into Excel when running user programs.
(5) Auxiliary dimming
The dimming indicator will indicate the user when the light intensity is the best, avoid the measurement error caused by lighting, improve the measurement accuracy and efficiency.
(6) Annotation function:
Angle, distance, X – direction distance, Y – direction distance, circle (arc) radius, circle (arc) diameter and arc length can be marked directly on the element graphics in the drawing area and image area.
(7) Systematic error correction:
Software with system error correction function. At present, linearity compensation, section compensation, verticality error compensation, torsion pendulum error compensation (especially useful for large travel, moving frame machine), Z axis straightness error compensation, lens center offset error compensation.
(8) Tolerance
Perfect dimensional tolerance calculation ability. The default tolerance zone can be set in line with the national standard of shape and position tolerance calculation ability, can calculate shape tolerance, true straightness, circle, arc roundness. The calculation of position tolerance includes position degree, parallelism, verticality, incline degree, concentricity degree and symmetry degree. Out of tolerance can automatically alarm, and with a red warning.
(9) DXF file import programming
DXF file import, automatic production of nominal value, and automatic production of workpiece measurement procedures. After the measurement is completed, the measured value can be compared with the nominal value. (11) Measurement of multiple same workpieces at a time (array measurement) Provide multiple same workpieces placed on the workpiece table, can be measured at a time to complete all the workpieces, this is array measurement. The software provides rectangular array and ring array functions. A rectangular array is one in which the workpiece is placed in a regular pattern in both horizontal and vertical directions. A ring array is a workpiece rotating around a point, in a ring state. And automatically export the measurement data to the report and SPC software.
Four, machine power environment
1. Machine applicable environmental conditions
Working environment temperature: (20±3)℃ Humidity 60% ~ 90%
Cleanliness: 100 ~ 100K
Noise: below 75db
Vibration: The machine room should not be built in the area with strong vibration source and high noise, such as punch, press, forging equipment, pile driver, etc., nearby
Magnetic field, electric field: do not build in the vicinity of strong electric field, strong magnetic field, such as power outage equipment, transformers, EDM machine tools, inverter furnace arc welding and welder; And high dust areas, near corrosive gas sources. For harmful gas workshop, it must be arranged in the upper wind of harmful gas workshop.
2. System power
Power supply (single-phase) : (220±5)V/50-60HZ/4A Total power: 800W
The factory must provide at least a third grounding device for the equipment.
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